Clean Room System

In industries where product integrity, human safety, and regulatory compliance are non-negotiable, clean room systems represent the foundation of operational excellence. From pharmaceutical manufacturing and medical laboratories to food processing and electronics production, maintaining a controlled environment is essential to prevent contamination and ensure consistent quality.

Shababtec delivers advanced modular clean room systems designed, manufactured, supplied, and installed according to international GMP requirements. With proven local expertise in Egypt and expanding reach across GCC markets such as Saudi Arabia, Shababtec provides turnkey clean room solutions that combine engineering precision, modular flexibility, and cost efficiency.

Our clean room systems are engineered to meet the strict hygiene, airflow, and structural requirements demanded by modern controlled environments, while offering fast installation, custom dimensions, and long-term durability.

What Is a Clean Room System?

A clean room system is a controlled environment where airborne particles, dust, microorganisms, and contaminants are regulated within predefined limits. These environments are essential for industries that require high cleanliness levels, controlled air pressure, and strict material separation.

A complete clean room system typically integrates:

• Modular partition walls
• Clean room ceilings
• Specialized clean room doors
• Vision windows
• Pass boxes (static & dynamic)
• Air showers and airlocks
• Hygienic corner and connection profiles

Shababtec clean room systems are designed to ensure:

• Smooth airflow circulation
• No dust accumulation
• Easy cleaning and sanitization
• Full compliance with GMP guidelines

Why Modular Clean Room Systems?

Traditional construction methods often fail to meet modern clean room requirements due to fixed layouts, long construction times, and difficulty in future modification. Modular clean room systems solve these challenges through engineered panel-based construction.

Key Advantages of Modular Clean Rooms

• Fast installation with minimal site disruption
• Lightweight but high-strength structure
• Factory-made precision components
• Easy expansion, relocation, or reconfiguration
• Seamless, flush surfaces for hygiene compliance

Shababtec modular clean room systems are designed using a plug-and-play concept, eliminating excessive on-site alterations while providing unmatched flexibility for future upgrades.

Shababtec Clean Room Modular Wall System

The modular wall system is the structural backbone of any clean room. Shababtec clean room walls are engineered to deliver mechanical strength, hygiene, and aesthetic uniformity in one integrated solution.

Technical Specifications

• Standard partition size:

  1230 mm × 3000 mm (extendable up to 6000 mm height)

• Panel thickness:

  50 mm

• Skin type:

  • Steel 0.5 mm
  • Stainless Steel 304 (optional)

• Core insulation (In-fill):

  • PU Polyurethane (40 kg/m³)
  • EPS (30 kg/m³)

• Frame system:

  Precision aluminum profiles

Structural Design

Each wall panel consists of a double steel skin structure with a high-density insulating core. The panels are fixed within aluminum frames that ensure:

• Perfect alignment
• Total flush composite wall surfaces
• No visible joints or gaps
• High durability under continuous operation

Factory-made cut-outs are provided according to project design, allowing seamless integration of doors, windows, pass boxes, and utilities.

Product Advantages of Shababtec Modular Wall Systems

1. Quick, modular, and lightweight construction
2. State-of-the-art clean room panel technology
3. Easy installation for true modular clean rooms
4. Unique intermediate locking system allowing easy panel removal or replacement
5. Demountable and relocatable components, ideal for future expansion
6. Full compatibility with chemicals used for clean room cleaning and sanitization

This modular approach ensures long-term operational flexibility without compromising cleanliness or structural integrity.

Hygienic Connection Profiles for Clean Rooms

Connection profiles play a critical role in clean room hygiene. Shababtec utilizes extruded aluminum connection profiles specifically designed to eliminate dust traps and hard-to-clean corners.

Functional Benefits

• Rounded internal and external corners
• Elimination of sharp angles between walls, floors, and ceilings
• Smooth transitions that prevent dust accumulation
• Easy and immediate surface cleaning

These profiles ensure scrupulous compliance with GMP indications and are used consistently across:

• Partition wall connections
• False ceiling intersections
• Floor-to-wall junctions

Clean Room Corner System – Arc Design

Shababtec clean room corner systems use arc aluminum profile transitions with a 50 mm radius, offering one of the highest space utilization rates in modern clean room design.

Key Features

• Internal and external arc corner configurations
• Smooth aluminum alloy fillet design
• No dust generation or accumulation
• Enhanced airflow circulation
• Reduced collision risk in narrow spaces

Product Advantages

1. Highest clean room utilization rate
2. Space-saving arc angle design
3. Clean, modern aesthetic appearance
4. Prevention of dust, bacteria, and microorganism buildup

The arc corner system significantly improves both hygiene performance and operational safety.

Clean Room Ceiling Systems & Integrated Architectural Components by Shababtec

Modular Clean Room Ceiling System

The ceiling system is one of the most critical elements in any clean room environment, as it directly impacts airflow control, cleanliness level, lighting integration, and maintenance efficiency. Shababtec provides a modular clean room ceiling system engineered to meet the stringent requirements of pharmaceutical factories, medical laboratories, hospitals, and high-precision manufacturing facilities.

The system is based on a hidden suspension bar design, eliminating the visibility of traditional T-bar ceilings and delivering a clean, flush, and hygienic surface.

Technical Specifications of Shababtec Clean Room Ceiling Panels

• Standard panel size:

  1230 mm × 3000 mm (extendable up to 5000 mm height)

• Panel thickness:

  50 mm

• Skin type:

  • Steel 0.5 mm
  • Steel 0.4 mm
  • Stainless Steel 304 (optional)

• Core insulation:

  • PU Polyurethane (40 kg/m³)
  • EPS (35 kg/m³)

• Ceiling suspension:

  Hidden bar ceiling suspension system

• Factory-made cut-outs:

  For HEPA filters, lighting fixtures, and service utilities

This design ensures a load-bearing ceiling structure while maintaining a perfectly sealed clean room envelope.

Engineering Design and Installation Methodology

Shababtec clean room ceilings are designed for seamless integration with modular walls, ensuring a continuous hygienic envelope without visible joints or contamination points.

Installation Features

• Ceiling panels are securely suspended using concealed aluminum profiles
• Perfect alignment with partition walls
• Smooth transitions between ceiling and wall systems
• High mechanical stability under continuous operation

The modular ceiling system allows easy access for maintenance while preserving clean room integrity.

Advantages of the Shababtec Modular Ceiling System

1. Beautiful appearance with minimal ceiling stitching
2. Easy to clean, meeting high cleanliness requirements
3. Optimized airflow circulation, supporting HVAC performance
4. Wide range of applications across pharmaceutical, medical, and industrial sectors

This ceiling system is particularly suitable for facilities where GMP and ISO cleanliness standards are mandatory.

Clean Room Vision Windows – Double Glass System

Visibility and supervision are essential in controlled environments without compromising cleanliness. Shababtec clean room vision windows are designed to provide clear observation while maintaining airtight integrity.

Technical Specifications

• Frame material:

  Aluminum extrusion frame with black powder coating

• Glass type:

  Double tempered glass

• Standard size:

  800 mm × 800 mm

• Thickness:

  5 cm

• Corner radius:

  10 mm (pre-assembled into panels)

• Wall compatibility:

  Non-combustible wall materials

Functional Benefits of Clean Room Windows

• Flush installation with wall panels
• No protrusions or gaps
• Easy cleaning and sanitization
• High durability and impact resistance

These windows are factory pre-assembled into wall panels, ensuring perfect sealing and fast installation on site.

Clean Room Connection Profiles – Hygienic Transitions

In clean room environments, intersections between walls, ceilings, and floors represent potential contamination risks. Shababtec addresses this challenge using custom-designed aluminum connection profiles.

Applications

• False ceiling connections
• Partition wall junctions
• Floor-to-wall transitions

Design Characteristics

• Rounded aluminum profiles
• Elimination of right angles
• Prevention of dust accumulation
• Easy access for cleaning

All connection profiles are produced with strict GMP compliance, ensuring that no hidden contamination zones exist within the clean room envelope.

Corner Connection Components

Shababtec utilizes specialized PVC corner connections designed as:

• Eighth of a sphere
• Quarter of a sphere

Specifications

• Material: PVC
• Color options:
  • Natural silver grey
  • White RAL 9016

These components further enhance hygiene and provide a smooth, continuous surface throughout the clean room interior.

Integration with HVAC and Airflow Systems

The architectural components provided by Shababtec—walls, ceilings, corners, and connection profiles—are designed to work in harmony with HVAC systems to ensure:

• Smooth airflow circulation
• Stable pressure differentials
• Reduced turbulence
• Compliance with indoor air cleanliness requirements

This integrated approach is essential for pharmaceutical factories and medical facilities where contamination control is critical.

Industries Served by Shababtec Clean Room Architectural Systems

• Pharmaceutical manufacturing plants
• Medical and diagnostic laboratories
• Hospitals and healthcare facilities
• Food and beverage processing units
• Electronics and precision manufacturing

Each system is custom-engineered to meet the specific operational and regulatory needs of the client.

Clean Room Doors, Pass Boxes & Controlled Access Systems by Shababtec

Clean Room Door Systems

Clean room doors play a vital role in maintaining pressure control, airflow balance, and contamination prevention. Shababtec provides a complete range of clean room door systems designed to integrate seamlessly with modular wall panels while meeting the highest hygiene and durability standards.

Technical Construction of Shababtec Clean Room Doors

• Door thickness:

  50 mm

• Door type:

  Steel skin swing doors

• Steel skin thickness:

  0.7 mm (double-sided)

• Door core material:

  Polyurethane / Polystyrene insulation core

• Door frame:

  Precision aluminum frame

This robust construction ensures high mechanical strength, long service life, and excellent insulation performance.

Door Configurations

Shababtec clean room doors are available in multiple configurations to suit different operational requirements:

• Single leaf doors
• Double leaf doors

Both configurations can be customized to open left or right, according to site layout and workflow requirements.

Vision Window Integration

Each clean room door can be equipped with a vision window to allow visual supervision without compromising clean room integrity.

Vision Window Specifications

• Double-layer tempered glass
• Hollow door window design
• Aluminum window frame
• Standard size: 400 mm × 600 mm (corner-mounted)

The flush-mounted window design ensures easy cleaning and prevents dust accumulation.

Door Sealing & Hardware Systems

To maintain airtight performance and pressure stability, Shababtec clean room doors are equipped with:

• Drop-down bottom seals to eliminate air leakage
• High-quality locking systems
• Lift-off aluminum hinges for easy maintenance

All hardware components are selected for heavy-duty operation and continuous use in clean room environments.

Key Advantages of Shababtec Clean Room Doors

• Fully flush surfaces with wall systems
• Best-in-class door hardware
• Custom dimensions available
• Heavy-duty structure for high durability
• Construction tailored to specific clean room requirements

These doors are suitable for pharmaceutical, medical, food, and electronic clean room applications.

Clean Room Pass Boxes – Static & Dynamic Systems

Pass boxes are essential contamination control devices used to safely transfer materials between clean and non-clean areas or between clean rooms of different classifications.

Shababtec supplies both static and dynamic pass box systems, designed to minimize cross-contamination while maintaining operational efficiency.

Static Pass Boxes

Static pass boxes are designed for material transfer without active air circulation.

Key Characteristics

• Interlocking door system
• Smooth internal surfaces
• Easy-to-clean construction
• Integration with modular wall panels

Static pass boxes are ideal for transferring items between areas with similar cleanliness classifications.

Dynamic Pass Boxes

Dynamic pass boxes are equipped with active airflow systems to provide additional contamination control.

Functional Features

• Built-in air circulation system
• HEPA filtration integration
• Controlled airflow during material transfer
• Interlock system preventing simultaneous door opening

Dynamic pass boxes are recommended for transferring materials between areas with different cleanliness levels.

Advantages of Shababtec Pass Box Systems

• Reduced risk of cross-contamination
• Improved workflow efficiency
• Seamless integration with clean room walls
• GMP-compliant design

Pass boxes play a critical role in pharmaceutical manufacturing, medical laboratories, and high-cleanliness production environments.

Controlled Access & Personnel Flow Management

Effective contamination control depends not only on structural components but also on how personnel and materials move within the facility.

Shababtec clean room access systems are designed to:

• Control movement between clean zones
• Maintain pressure differentials
• Support unidirectional workflow
• Reduce contamination risks

Doors, pass boxes, and access components work together to create a controlled and compliant clean room environment.

Applications of Doors and Pass Boxes in Clean Rooms

• • Pharmaceutical production areas
  • Sterile manufacturing zones

• Medical research laboratories
• Hospital clean areas
• Food and beverage processing facilities
• Electronics assembly rooms

Each component is selected and configured based on the operational requirements of the project.

Air Showers, Airlocks & Turnkey Clean Room Solutions by Shababtec

Clean Room Air Showers

Air showers are a critical contamination control solution used to remove dust particles from personnel or materials before entering clean room areas. Shababtec provides air shower systems engineered to enhance cleanliness levels and support strict GMP compliance.

Air showers function by directing high-velocity filtered air through strategically positioned nozzles, effectively dislodging particles from clothing, equipment, and surfaces before clean room entry.

Functional Benefits of Shababtec Air Showers

• Efficient removal of surface contaminants
• Reduced particle load entering clean rooms
• Improved overall clean room classification
• Seamless integration with clean room walls and doors

Air showers are commonly installed at clean room entry points, particularly in pharmaceutical factories, laboratories, and high-precision manufacturing facilities.

Clean Room Airlocks

Airlocks are essential for maintaining pressure differentials between clean room zones and preventing contamination migration. Shababtec designs and installs airlock systems that regulate personnel and material movement between areas of different cleanliness levels.

Key Features of Shababtec Airlock Systems

• Interlocking door systems
• Controlled airflow management
• Pressure stabilization between zones
• Integration with clean room doors and walls

Airlocks ensure that only one door can be opened at a time, preserving the integrity of the clean room environment.

Integrated Personnel & Material Flow Control

By combining air showers, airlocks, pass boxes, and clean room doors, Shababtec delivers a fully integrated contamination control strategy that supports:

• Unidirectional personnel flow
• Safe material transfer
• Reduced cross-contamination risks
• Stable clean room pressure balance

This integrated design is essential for GMP-regulated environments.

Turnkey Clean Room Solutions by Shababtec

Shababtec operates as a manufacturer, supplier, and turnkey contractor, offering complete clean room solutions from concept to commissioning.

Scope of Turnkey Services

• Clean room system design
• Custom manufacturing of panels and components
• Supply of clean room architectural systems
• On-site installation and integration
• Coordination with HVAC and service systems

This turnkey approach ensures a single point of responsibility, reduced project timelines, and consistent quality across all clean room components.

Why Choose Shababtec?

Shababtec’s competitive advantage lies in combining local manufacturing capabilities with international clean room engineering standards.

Key Strengths (USP)

• Custom dimensions tailored to project requirements
• Fast installation using modular construction
• Full GMP compliance
• Local manufacturing in Egypt
• Competitive pricing without compromising quality
• Proven experience across Egypt and GCC markets

These strengths position Shababtec as a reliable partner for clean room projects of all sizes.

Industries Served

Shababtec clean room systems are successfully applied across multiple sectors, including:

• Pharmaceutical factories
• Medical and diagnostic laboratories
• Hospitals and healthcare facilities
• Food and beverage processing plants
• Electronics and precision manufacturing

Each solution is engineered to meet the specific regulatory and operational needs of the industry.

Commitment to Quality & Compliance

All Shababtec clean room systems are designed to support:

• GMP guidelines
• High hygiene standards
• Easy cleaning and maintenance
• Long-term operational reliability

Every component—from wall panels and ceilings to doors, pass boxes, and air showers—is selected and manufactured with strict quality control.

Conclusion

In industries where contamination control is critical, choosing the right clean room partner is essential. Shababtec delivers advanced modular clean room systems that combine engineering precision, hygienic design, and commercial efficiency.

With expertise as a manufacturer, supplier, and turnkey contractor, Shababtec provides complete clean room solutions that meet the highest standards across Egypt and the Gulf region.

Whether for pharmaceutical production, medical research, food processing, or electronics manufacturing, Shababtec is your trusted partner for reliable, GMP-compliant clean room environments.

If you are planning a clean room project or upgrading an existing facility, contact Shababtec today to discuss your requirements and receive a customized clean room solution tailored to your industry.